A topic of interest for this blog since 2007, the potential for conductive polymers to cut the cost of solar power system could bring about a widespread adoption of BIPV (Building Integrate Photo Voltaic) systems. It, thus, was of interest to note a Science Daily article about a new way to make electronic devices from plastics.

Roll of Uni-Solar Photo Voltaic Laminate
PVL (Photo Voltaic Laminates) are flexible and lightweight. Development aims for low-cost and greater efficiency.

When this blog noted before that mass production was still some years away, developers had demonstrated a proof of concept– R2R (Roll To Roll) printing of plastic photo voltaic systems. The best Thin Film Photo Voltaic panels from Nanosolar convert the energy in sunlight into electricity with 16.4 percent efficiency.

The production process must focus not only upon maintaining solar cell efficiency with high-speed production but also connecting the electric supply. Science Daily relays the report from a multi-institutional team on a new technique.

“Currently, the electricity generated by plastic solar cells is collected by a transparent metal conductor made of ITO” (Indium Tin Oxide), an expensive conducting material that manufacturers now used. “The conductor must be transparent so that sunlight can pass through it to the materials in solar cells that absorb the light energy.” The research team expressed the hope that plastics could represent a low-cost alternative to ITO.

Plastic Transistor
Credit: Loo Research Group

“Princeton researchers have developed a new way to manufacture electronic devices made of plastic, employing a process that allows the materials to be formed into useful shapes while maintaining their ability to conduct electricity. In the plastic transistor pictured here, the plastic is molded into interdigitated electrodes (orange) allowing current flow to and from the active channel (green).”

In a paper published online March 8 in the Proceedings of the National Academy of Sciences, Yueh-Lin Loo, associate professor of chemical engineering and leader of the Princeton team, stated, “We have figured out how to avoid this trade-off. We can shape the plastics into a useful form while maintaining high conductivity.”

A rare and pricey byproduct of mining, ITO had come under increasing demand for use in flat-screen televisions, mobile phones and other devices with display screens. “The cost of indium tin oxide is skyrocketing,” Loo said. “To bring down the costs of plastic solar cells, we need to find a replacement for ITO. Our conducting plastics allow sunlight to pass through them, making them a viable alternative.”

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